Marshalling cabinet, every control cable individually tagged

Industrial Automation Services

ISYSTEMS AUTOMATION covers the full project cycle: engineering, procurement, installation supervision, commissioning, acceptance testing and maintenance for industrial control systems.

Work spans DCS and ESD on Emerson Ovation, ABB 800xA, Siemens PCS7, Yokogawa Centum, HIMA and Triconex, plus MES, safety systems and control room design.

Process Automation

Process automation control system
Process automation control system

Turnkey automation projects

Engineering, procurement, installation supervision, commissioning and acceptance testing for DCS and ESD — technical coordination, materials to specification, and documentation to the client's requirements.

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Process optimisation and advanced control

Control cabinet with redundant industrial Ethernet switches
Control cabinet with redundant industrial Ethernet switches

Advanced process control on power and refinery utilities

Coordinated plant load control, frequency response, solid fuel allocation, emissions limits, boiler start-up sequences and island mode — specific loops we have implemented and commissioned.

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MES and production data systems

Yokogawa Centum control cabinet with I/O modules and marshalling
Yokogawa Centum control cabinet with I/O modules and marshalling

Manufacturing execution systems

An MES collects production data from the DCS and commercial metering over OPC, archives it centrally, and calculates equipment efficiency, plant balance, losses and fuel efficiency in near real time.

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Safety Systems and Burner Management Systems

ATEX Zone 2 intrinsically safe isolating barriers in a control cabinet
ATEX Zone 2 intrinsically safe isolating barriers in a control cabinet

Protecting Plants from Potentially Dangerous States

Burner management and safety instrumented systems to SIL 2 and SIL 3 under IEC 61511 — specified, implemented and verified on HIMA HIQuad, Foxboro Triconex and ABB AC800.

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Control room design and delivery

Ergonomic control center operator furniture
Ergonomic control center operator furniture

Control room design to ISO 11064

ISYSTEMS AUTOMATION designs, manufactures and supplies control room equipment for LUKOIL Energy and Gas, Dalkia Termo Prahova, Nuclearelectrica and others — acoustics, layout, lighting and operator interface decided with the control system.

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Maintenance

Industrial automation maintenance and technical support
Industrial automation maintenance and technical support

Preventive maintenance for control systems

Control system failures stop production. Planned maintenance, remote support and PID tuning for ABB 800xA, Emerson Ovation, HIMA, Siemens and Yokogawa systems reduce the risk of unscheduled outages.

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Combined Cycle Power Plants

Steam turbine casing with control valve actuator
Steam turbine casing with control valve actuator

Owner's engineer for CCPP control systems: design review, algorithm and database verification, commissioning oversight and operator training.

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Factory and Site Acceptance Testing

Yokogawa Centum control cabinet with I/O modules and marshalling
Yokogawa Centum control cabinet with I/O modules and marshalling

Test procedures, FAT witnessing at the vendor, site loop and functional testing, and independent verification of I&C design documentation.

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Control System Cyber Security

Control cabinet with redundant industrial Ethernet switches
Control cabinet with redundant industrial Ethernet switches

Lifecycle and patch management, backup and recovery, network separation and secure remote access for DCS, ESD and historian systems.

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Compliance and Testing

ATEX Zone 2 intrinsically safe isolating barriers in a control cabinet
ATEX Zone 2 intrinsically safe isolating barriers in a control cabinet

In-house electrical safety testing to EN 62368-1, EMC screening and technical documentation.

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